Reliability

Reliability Assurance and Failure Analysis

Taitien has promoted total quality management in manufacturing process, strictly implemented test procedures and requirements, and done our utmost to realize 100% customer satisfaction. Additional to advanced and comprehensive test instruments, strict inspection standard and accurate operation requirement, all manufacturing facilities have introduced +/-3σ strategy to strengthen product quality, assure product full function and stable use, and won customer’s trust and recognition by guarantee of consistent quality.

 

Test Item Test Condition Reference Std. Picture
Fine Leak Leak rate less than 2*10-8 atm.cc/sec MIL-STD-883 1014 FINE LEAK
Gross Leak Leak rate less than 2*10-4 atm.cc/sec MIL-STD-883 1014 GROSS LEAK
Thermal Shock -55℃, 125℃; soak time is 10 mins,  with total 200 cycles MIL-STD-883 1010 Condition B Thermal Shock
Damp Heat 85℃/85% RH for 500 hrs JESD22-A101  Damp Heat Test
Low Temp Storage -40℃ for 500 hrs-40℃ for 500 hrs IEC 60068-2-1  LOW TEMPERATURE STORAGE TEST
Aging 25℃, 85℃, 125℃, test in period of
1, 2, 4, 7, 10, 20, 50, 100 days
MIL-STD-883 1005 Condition A or B

MIL-STD-883 1008 Condition B

 Aging

Soldering Heat

(Metal Can)

260 ± 5℃ for 10 ± 1 sec260 ± 5℃ for 10 ± 1 sec MIL-STD-202 210 Condition B  Resistance to Soldering Heat
IR Reflow
(SMD)
Pre-heating: 150℃ to 200℃, 60~120secs.
Heating: 217℃ , 60~150secs.
Peak: 260±5℃ , 25±5secs. Go through twice.
J-STD-020D  IR Reflow
Solderability First procedure:
Steam Aging 93℃ +3/-5,
8 ± 0.5hrs.
And then:
Dipping 245±5℃ , 5 ± 0.5sec.
JESD22-B102  Resistance to Soldering Heat
Mechanical Shock 1500g, half-sine, duration: 0.5ms , each axis for 3 times MIL-STD-883 2002 Condition B  MECHANICAL SHOCK
Vibration Test 10~2000Hz, 1.52mm, 20g, each axis for 4 hrs MIL-STD-883 2007 Condition A  Vibration Test
Salt Spray 35 ± 2℃, 5% salt spray for 96 hrs MIL-STD-883H
1009.8 condition C
IEC 60068-2-11
 SALT SPRAY TEST
Bump Test 40g / 6ms ,each axis for 4000 times. IEC 60068-2-29  Bump Test
Drop Test 70, 80, 90cm, each height for 3 times on hardboard IEC 60068-2-32  DROP TEST
Bend Test Deflection: 3mm for 30 sec IEC 60068-2-21  BEND TEST
Push Test 10N for 10 sec IEC 60068-2-21  Press Test & Push Test
Press Test 10N for 10 sec IEC 60068-2-21  Press Test & Push Test
Tensile Force 10N for 10 sec IEC 60068-2-21  Tensile Force